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Preseason orders will begin to ship April 1st
Preseason orders will begin to ship April 1st

Custom Portable AC Window Kit for Casement Windows

Install a portable AC unit without the frustration. Our crystal clear portable AC window kits are specifically designed to vent portable air conditioners out casement windows. Casement window vent kits are professionally CNC machined out of very durable 1/4” acrylic (plexiglass) and are custom cut to fit your crank window perfectly. Each order comes with a quick attach vent system that locks into the panel to create a better window seal and make hose hook up a breeze. Our plexiglass window inserts come with a non-permanent installation kit and install in 5-10 min. 

Build Your Custom Insert

Perfect Fit Guarantee

If your window insert doesn’t fit your window perfectly, we’ll remake it for you free of charge – even if the measuring mistake was yours.

 Just email info@martinsonmanufacturing.com with the adjustment (for example, “make it ½″ narrower” or “add an inch to the height”), and we’ll CNC-cut a new insert and ship it out the next business day.

 No hassle. No fees. No getting stuck with an insert that doesn’t seal.

Shipping

For current production lead times, please check the red banner at the top of the website.

 All U.S. orders ship free via UPS Ground and typically arrive within 3–5 business days once shipped.

Need it faster? Expedited shipping is available at checkout:

2nd Day Air – $45
Overnight – $75

 Shipping to Canada is $15 CAD via UPS Ground. Please note that import duties and taxes may be charged upon delivery.

Installation

Installation takes about 5–10 minutes. The window insert is secured using glazier push points or clear adhesive tape, both included with your order. If the panel rests against the window frame, Velcro can also be used for additional support.

 No drilling or permanent modifications are required.

What's Included

• Crystal-clear custom window insert cut to your measurements
• Quick-attach vent system for secure portable AC hose connection
• Bug screens for each vent opening
• Installation kit (glazier push points, clear adhesive tape, and instructions)

 Hose Compatibility

 All orders include a vent designed for 5.9″–6″ hoses, which fit most portable AC units.

 If your unit uses a 5″ hose, simply leave a note with your order and we’ll include the correct vent.

Both vent sizes use the same cutout, so they can be swapped easily. If your hose doesn’t fit the vent you receive, just email us and we’ll send the correct one free of charge.

Specifications

• All panels are made from durable ¼″ clear acrylic.
• Corners are slightly rounded (⅛″ radius) for safety.
• Panels are cut 1/16″ smaller than the provided measurements to ensure a proper fit.

Most window frames are not perfectly square, and this slight adjustment allows the insert to seat correctly in the opening.

 Hose-in-Hose Option

 If the hose-in-hose option is selected and your panel is less than 16″ wide, the vent cutout will be oriented vertically to maintain panel strength. In this case, you will need to use the sliding window adapter that came with your AC unit.

 Because of this configuration, hose-in-hose bug screens cannot be included with the order.

Built to Seal. Made for Casement Windows.

Generic kits are built for sliding windows. Casement windows are different, and require a different approach.



This insert is engineered specifically for crank-out windows, controlling airflow at the source so heat exhausts cleanly and indoor temperatures stay consistent.



You’re not forcing a kit to work. The insert is built to match your window exactly.

  • Custom CNC-cut ¼″ clear acrylic panel sized to your exact dimensions

  • Quick-attach vent system for secure hose connection

  • Non-permanent installation in 5–10 minutes

  • Designed to prevent hot air from re-entering your space

Build Your Perfect Casement Insert
Trusted by thousands of homeowners who needed a real casement window solution.

Precision-Built for Casement Windows

Built from durable, crystal-clear acrylic, each panel is custom made to your exact measurements. It creates a tight seal around your AC hose opening, preventing leaks and improving cooling efficiency instantly.
Custom-Fit Guarantee

Custom-Fit Guarantee

If it doesn’t fit, we remake it. Even if the measurement mistake was yours. No risk.

Crystal Clear Panel

Crystal Clear Panel

Durable ¼” clear acrylic. Strong, stable, and designed to preserve natural light.

5-10 Minute Install

5-10 Minute Install

No permanent modifications. Secure fit using a simple, non-invasive install kit.

Manufactured in USA

Manufactured in USA

Precision CNC-cut in-house. Built to order for your exact window dimensions.

Weather-Resistant

Weather-Resistant

Designed to handle heat and humidity. Maintains structure and seal through the season.

Free Shipping

Free Shipping

Free U.S. shipping. Delivered in 5–7 days.
Fast turnaround when you need cooling now.

Install in 5-10 Minutes. No Drilling. No Hardware. No Headaches.

Measure your window, submit your dimensions, and we handle the precision cutting. Your custom insert arrives in 5–7 days and installs in under 10 minutes. No drilling, no permanent modifications.
Build Your Custom Insert Now
Trusted by thousands of homeowners who needed a true casement solution.

Seals Tight. Looks Clean. No Blocked Sunlight.

Most portable AC kits block sunlight or make your window look patched together. This custom insert preserves your natural daylight while creating a tight seal around your hose opening.

Perfect Fit Guarantee

If your window insert doesn’t fit perfectly, we’ll remake it – free of charge. 



Even if the measuring mistake was yours.

Email us at info@martinsonmanufacturing.com and tell us what needs adjusting. “Make the width ½ inch shorter.” “Tighten the height.” Whatever it takes. We’ll cut a new one and ship it the next business day. 

We don’t leave customers stuck with something that doesn’t work.

Step-by-step measuring video guides you
Universal hose design fits every AC unit
Every order reviewed before fabrication
If it doesn’t fit, we remake it for free

Stop Letting the Heat Win in Your Own Home

You feel it every evening – the AC is running, the hose is humming, yet the room still feels heavy. Warm air seeps back in, the temperature never quite stabilizes, and you’re left adjusting settings that don’t fix the real issue.

That’s not an AC problem. It’s a window problem.



Generic kits are built for sliding windows. When you force them into casement frames, they leak. The system works harder, energy use climbs, and comfort never fully settles.



This insert corrects the problem at the source – the window – so your AC can cool the room the way it was meant to.



Cooler air. Steadier temperatures. Less frustration.

Build Your Custom Insert Now
Trusted by thousands of homeowners who needed a true casement solution.

Frequently Asked Questions

Yes. Our inserts are custom-built to your exact window dimensions and designed specifically for casement and other non-standard window types.

No special tools required. Our inserts install in minutes with simple hand tools. Detailed instructions included.

No. Our inserts are designed to sit securely inside your window frame without screws, adhesives, or permanent modifications.

We offer a Perfect Fit Guarantee: if your insert doesn't fit exactly, we'll remake it for free.

Yes, our inserts are compatible with single-hose, dual-hose, and hose-in-hose portable air conditioners.